HERZOG presents a new solution for significantly more precise control of raw meal chemistry and shows in the current application note how PrepMaster Analytics Rawmix in combination with PGNAA cross-belt analysis ensures exceptionally stable LSF and SR values. The technology comes into play where conventional, manually controlled processes reach their limits: in responding quickly and reliably to changing raw material qualities and the resulting chemical fluctuations.
Through continuous online monitoring and intelligent real-time optimization of the feeders, the system achieves a level of stability that was previously almost unattainable. Fluctuations in the lime standard are virtually eliminated, variability is reduced to a minimum, and the silicate module also benefits from clear stabilization. Adaptive material tracking makes a decisive contribution by automatically adapting to drifting material properties, thus enabling permanently accurate predictions. As a result, the entire raw meal mixture is less sensitive to disturbances and maintains defined target values with remarkable consistency.
For production, this means more consistent kiln charging, less manual intervention, and overall more reliable, efficient operation. Combustion processes run more homogeneously, energy consumption is reduced, and clinker quality shows significantly higher stability. The results clearly show that PrepMaster Analytics Rawmix is a sustainable and modern solution that can be easily integrated into existing plants and paves the way for even more precise and economical raw meal control.
Read Application Note No. 68 now to find out how PrepMaster Analytics Rawmix enables greater efficiency, process reliability, and consistently high quality through intelligent raw meal control.
