EN

HP-MCSA: Automatic crusher/ splitter

The all-in-one solution for automatic weighing, crushing and splitting- Efficient and robust sample preparation for the extractive industry
Area of application

Rear view of the HERZOG HPO-MCSA showing the discharge area for crushed and separated material, which is transported out of the machine via precise linear conveyors. Rear view of the HPO-MCSA with output of the crushed and split material via linear conveyors
Front view of the HP-MCSA unit with closed blue service doors, including the side-mounted control panel and the material input position for an automated handling system. Front view of the HP-MCSA with material feed position for handling system
Side view of the HP-MCSA unit with closed blue service doors, including visible external connection and control components. Side view of the HP-MCSA
Detailed view of the HP-MCSA showing the vibratory feeder that transports sample material to the cone crusher. Pneumatic lines and mechanical components are clearly visible. Vibratory feeder for material feed to the cone crusher
Detailed view of the HP-MCSA vibration feeder guiding material through blue supply hoses to the variable linear divider HP-CSS. Vibratory feeder for feeding material to the variable linear splitter HP-CSS
Close-up view of the variable linear divider HP-CSS inside the HP-MCSA, showing multiple stainless-steel discharge cones and connected flexible material hoses for automated sample splitting. Variable linear splitter HP-CSS in the HP-MCSA
Portable Siemens SIMATIC HMI panel on the HP-MCSA, mounted on the machine exterior with a coiled green connection cable for flexible operation. Easy operation via portable HMI panel
Rear view of the HERZOG HPO-MCSA showing the discharge area for crushed and separated material, which is transported out of the machine via precise linear conveyors.
Front view of the HP-MCSA unit with closed blue service doors, including the side-mounted control panel and the material input position for an automated handling system.
Side view of the HP-MCSA unit with closed blue service doors, including visible external connection and control components.
Detailed view of the HP-MCSA showing the vibratory feeder that transports sample material to the cone crusher. Pneumatic lines and mechanical components are clearly visible.
Detailed view of the HP-MCSA vibration feeder guiding material through blue supply hoses to the variable linear divider HP-CSS.
Close-up view of the variable linear divider HP-CSS inside the HP-MCSA, showing multiple stainless-steel discharge cones and connected flexible material hoses for automated sample splitting.
Portable Siemens SIMATIC HMI panel on the HP-MCSA, mounted on the machine exterior with a coiled green connection cable for flexible operation.

Use

  • Weighing, crushing (mortar crusher), splitting of sample material for further processing, e.g. grinding
     

Material

  • Different materials
  • Ores
  • Clinker
  • Cement
  • Slag
  • Oxidic material
  • Ferroalloys (feed size 25 mm)

 

Operation mode

  • Automatic
  • Standalone
  • Standalone with magazine
  • Linear automation
  • Robot automation

All advantages at a glance

Specially designed for requirements of extractive industry

HP-WCSA is the perfect machine for weighing, crushing and splitting. Due to its modular design it can be easily combined with other components. The fully automatic machine was specially designed for the requirements for the handling of large samples of various coarse ores, minerals and similar materials. Using the building block principle, this modular machine contains a weighing device, a sample lift, a jaw crusher, a linear splitter with a variable splitting ratio based on current ISO norms. The software controls allows completely flexible splitting of aliquot portions.
 

Fully automatic sample preparation

Automatic feed and discharge magazines significantly increase the sample output and manpower efficiency. Large coarse sample received in the laboratory are manually loaded into the sample containers of the feed magazine. The operating parameters are preselected at the integrated control panel and the automatic weighing, crushing and splitting cycle starts. All sample preparation steps are fully automatic without need for operator's intervention.
 

Safe and ergonomic operation

The machine is totally enclosed and sound insulated. Safety switches automatically deactivate the machine in case of operational malfunctions, which are displayed at the integrated control panel.

Flexible use

The machine is equipped with integrated pneumatic and electrical control cabinets and PLC controls. This allows the machine to run individually or in combination with any other modular machine. The HP-WCSA is a fully automatic stand-alone machine or can be perfectly integrated into linear or robot automations.

Design options:

  • Available without crusher (only weighing and splitting)
  • Rotating tube divider instead of linear splitter
  • Input magazine (cup)

Downloads:

Application note No. 67 | 2025

Real-Time Cycle Termination and Quality Assurance in the HP-MCSA Mortar Crusher

Language: english (444 KB)

download

Application note No. 66 | 2025

Acceleration-Based Tool Condition Monitoring in the HP-MCSA Mortar Crusher

Language: english (431 KB)

download