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HP-WCSA: Automatic crusher / splitter

The all-in-one solution for automatic weighing, crushing and splitting- Efficient and robust sample preparation for the extractive industry

Image of the HP-WCSA unit configured for manual sample input. The compact system features blue and white housing panels, a front-facing input station, and a control panel with an emergency stop button. HP-WCSA configured for manual sample input
Side view of the HP-WCSA system with an integrated conveyor line for automated sample feeding. The blue and white unit is connected to an extended transport system guiding sample containers into the machine.
The HP-WCSA with output slides for cups containing broken or split samples. The blue and white unit features two output channels that automatically dispense processed sample cups onto the connected conveyor system. Output carriages for cups with crushed and split samples
Automated transfer of a sample container into the HP-WCSA. The image shows a conveyor and handling system with pneumatic lines and a metal container being precisely positioned into the unit. On the right, a conveyor transports sample material into the processing area. Transfer of the sample containers into the HP-WCSA
Shown is the HSC 650D crusher integrated into the HP-WCSA. The image displays the powerful motor, the crushing mechanism, and the yellow safety guards surrounding the working area. Various cable and hose connections are also visible. HSC 650D as crusher in the HP-WCSA
The image shows the HP-CSS divider module integrated into the HP-WCSA. Visible are the funnel, the distribution mechanism, and various pneumatic and electrical connections used for precise dosing and splitting of samples. HP-CSS as splitter module in the HP-WCSA
The image shows the vibrating chute located beneath the jaw crusher in the HP-WCSA. Visible are flexible extraction and transport hoses, pneumatic connections, vibration elements, and a stainless-steel funnel guiding the crushed material to the next processing step. Vibrating chute under the jaw crusher
The image shows the conveyor belt of the HP-WCSA used for discharging residual material. The belt is slightly inclined, features a transparent cover, and is supported by a sturdy aluminum frame with height-adjustable feet. Output of the residual material via conveyor belt
The image shows the HP-WCSA with an attached conveyor belt for discharging residual material. The conveyor is mounted at a slight angle and supported by sturdy, height-adjustable stands. At the lower section of the machine, two output chutes are visible, transferring the remaining material onto the conveyor belt. Output of the residual material via conveyor belt
Image of the HP-WCSA unit configured for manual sample input. The compact system features blue and white housing panels, a front-facing input station, and a control panel with an emergency stop button.
Side view of the HP-WCSA system with an integrated conveyor line for automated sample feeding. The blue and white unit is connected to an extended transport system guiding sample containers into the machine.
The HP-WCSA with output slides for cups containing broken or split samples. The blue and white unit features two output channels that automatically dispense processed sample cups onto the connected conveyor system.
Automated transfer of a sample container into the HP-WCSA. The image shows a conveyor and handling system with pneumatic lines and a metal container being precisely positioned into the unit. On the right, a conveyor transports sample material into the processing area.
Shown is the HSC 650D crusher integrated into the HP-WCSA. The image displays the powerful motor, the crushing mechanism, and the yellow safety guards surrounding the working area. Various cable and hose connections are also visible.
The image shows the HP-CSS divider module integrated into the HP-WCSA. Visible are the funnel, the distribution mechanism, and various pneumatic and electrical connections used for precise dosing and splitting of samples.
The image shows the vibrating chute located beneath the jaw crusher in the HP-WCSA. Visible are flexible extraction and transport hoses, pneumatic connections, vibration elements, and a stainless-steel funnel guiding the crushed material to the next processing step.
The image shows the conveyor belt of the HP-WCSA used for discharging residual material. The belt is slightly inclined, features a transparent cover, and is supported by a sturdy aluminum frame with height-adjustable feet.
The image shows the HP-WCSA with an attached conveyor belt for discharging residual material. The conveyor is mounted at a slight angle and supported by sturdy, height-adjustable stands. At the lower section of the machine, two output chutes are visible, transferring the remaining material onto the conveyor belt.

Use

  • Weighing, crushing (jaw crusher), splitting of sample material for further processing, e.g. grinding

 

Material

  • Different materials, clinker, cement, slag, ores, oxidic material, ferroalloys (feed size 50 mm)

 

Operation mode

  • Automatic
  • Standalone
  • Standalone with magazine
  • Linear automation
  • Robot automation

All advantages at a glance

Specially designed for requirements of extractive industry

HP-WCSA is the perfect machine for weighing, crushing and splitting. Due to its modular design it can be easily combined with other components. The fully automatic machine was specially designed for the requirements for the handling of large samples of various coarse ores, minerals and similar materials. Using the building block principle, this modular machine contains a weighing device, a sample lift, a jaw crusher, a linear splitter with a variable splitting ratio based on current ISO norms. The software controls allows completely flexible splitting of aliquot portions.

Fully automatic sample preparation

Automatic feed and discharge magazines significantly increase the sample output and manpower efficiency. Large coarse sample received in the laboratory are manually loaded into the sample containers of the feed magazine. The operating parameters are preselected at the integrated control panel and the automatic weighing, crushing and splitting cycle starts. All sample preparation steps are fully automatic without need for operator's intervention.

Safe and ergonomic operation

The machine is totally enclosed and sound insulated. Safety switches automatically deactivate the machine in case of operational malfunctions, which are displayed at the integrated control panel.

Flexible use

The machine is equipped with integrated pneumatic and electrical control cabinets and PLC controls. This allows the machine to run individually or in combination with any other modular machine. The HP-WCSA is a fully automatic stand-alone machine or can be perfectly integrated into linear or robot automations.

Design options:

  • Available without crusher (only weighing and splitting)
  • Rotating tube divider instead of linear splitter
  • Loading magazine (cups)