With the new Application Note No. 66, HERZOG presents an innovative solution for Tool Condition Monitoring (TCM) in the HP-MCSA mortar crusher.
By combining a 3D accelerometer with PrepMaster Analytics, the system captures the machine’s characteristic motion patterns and evaluates them in real time.
The system reliably detects deviations such as widened crushing gaps or mechanical loosenings that can directly impact product quality. Early warnings enable laboratories to maintain process reliability and particle size compliance while significantly reducing downtime and maintenance costs.
Thanks to the integration into PrepMaster Analytics and the direct connection to the SCADA system, laboratories benefit from higher equipment availability, lower operating costs, and consistent quality in demanding sample preparation workflows.
Read Application Note No. 66 now and discover how the HP-MCSA is reliably monitored using 3D sensor technology and PrepMaster Analytics, how deviations are detected in real time, and how laboratories thereby achieve process reliability, reduced downtime, and consistently high product quality.
