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HCP: Automatic cutting and punching machine

The automated and flexible sample preparation of cylindrical samples for combustion analysis

The image shows the HERZOG HCP, a fully automated press system for producing highly compacted samples. The machine features a white and blue enclosure with multiple closed service and safety sections, integrated control panels, a sample feed area on the right side, and a side-mounted hydraulic press unit for precise and reproducible sample compaction.
The image shows the HERZOG HCP equipped with an integrated tube sample receiving unit and an output conveyor for cut samples. The machine features a white and blue safety enclosure, multiple closed service compartments, a control panel, a viewing window into the processing area, and a side-mounted output mechanism for automated sample transfer. HCP with pneumatic tube receiving unit and output conveyor for cut sample
The image shows the pneumatic tube receiving unit of the HERZOG HCP. On the left is the inlet where the tube capsule arrives, guided into the machine through an angled stainless-steel pipe. Below it is the receiving and transfer tray, while on the right a control panel with multiple buttons and a Siemens SIMATIC module for system control and communication is visible. Pneumatic receiving unit on the HCP
The image shows the HERZOG HCP equipped with an integrated pneumatic tube receiving unit. The machine features a white and blue housing, with a side-mounted angled module for receiving tube capsules, while control and process components as well as a viewing window into the working chamber are visible on the upper section. HCP with pneumatic receiving unit
The image shows the HERZOG HCP equipped with an integrated pneumatic tube receiving unit and an extraction system. On the left, a white tube line curves toward the machine, while the receiving module is mounted on the right side. The white and blue unit is situated in an industrial environment and features multiple service panels and technical connections. HCP with pneumatic receiving unit and exhaust system
The image shows the HERZOG HCP, a fully automated press system for producing highly compacted samples. The machine features a white and blue enclosure with multiple closed service and safety sections, integrated control panels, a sample feed area on the right side, and a side-mounted hydraulic press unit for precise and reproducible sample compaction.
The image shows the HERZOG HCP equipped with an integrated tube sample receiving unit and an output conveyor for cut samples. The machine features a white and blue safety enclosure, multiple closed service compartments, a control panel, a viewing window into the processing area, and a side-mounted output mechanism for automated sample transfer.
The image shows the pneumatic tube receiving unit of the HERZOG HCP. On the left is the inlet where the tube capsule arrives, guided into the machine through an angled stainless-steel pipe. Below it is the receiving and transfer tray, while on the right a control panel with multiple buttons and a Siemens SIMATIC module for system control and communication is visible.
The image shows the HERZOG HCP equipped with an integrated pneumatic tube receiving unit. The machine features a white and blue housing, with a side-mounted angled module for receiving tube capsules, while control and process components as well as a viewing window into the working chamber are visible on the upper section.
The image shows the HERZOG HCP equipped with an integrated pneumatic tube receiving unit and an extraction system. On the left, a white tube line curves toward the machine, while the receiving module is mounted on the right side. The white and blue unit is situated in an industrial environment and features multiple service panels and technical connections.

Use

  • Cutting of cylindrical samples and punching of punched pieces from the disc for combustion analysis

 

Material

  • Cylindrical and conical samples with diameter of 30 to 38 mm 

 

Operation mode

  • Automatic
  • Standalone
  • Robot automation

All advantages at a glance

Automatic sample preparation for combustion analysis

The HCP processes cylindrical steel samples and enables the fully automatic production of punched pieces for combustion analysis. A slice is cut out of a cylindrical sample, which is then used to punch out the specific samples for combustion analysis. Sample management within the system is fully automated using a multi-axis handling system, without the need for manual intervention by operating personnel.

Maximum flexibility in sample shape and sample input

The HCP is characterized by its high flexibility regarding the shape of the samples and the type of sample input. It can process cylindrical samples with diameters ranging from 30 to 38 mm. Under certain conditions, it is also possible to process conical samples. The samples can be entered in various ways: manually by the operator via an input flap, by a multi-axis robot or pneumatically via a pneumatic tube connection directly from the plant to the laboratory. In the latter case, the system can receive, and process samples delivered directly without a pneumatic carrier.

Maximum efficiency in sample cutting

The cutting efficiency of the system is outstanding. The cylindrical sample is clamped in a rotating chuck and rotated at a speed of around 3300 revolutions per minute during the cutting process. The cut is made using a high-speed cutting disk, which ensures a precise and fast cut. Due to the rotation of the sample during the cutting process, even hard and tough materials can be processed without any problems. This unique cutting technology also prevents excessive heat development at the cutting edge and contributes to the durability of the cut-off disks. 

Reliable punching technology

The machine's punching unit reliably produces punched pieces that are used to determine carbon, sulphur and nitrogen content by means of combustion analysis. For punching high-strength steel, the sample can be heated by optional high-frequency induction, with a water module available for cooling. It is possible to produce up to four punched pieces weighing approximately 1 gram (depending on the thickness of the sample) simultaneously.

The punched pieces can be removed directly from the HCP using a cup. On the other hand, the samples can be transported pneumatically to a turntable magazine. Here, the operator removes the samples, processes them manually for analysis and feeds them into the measuring device. Alternatively, the punched parts can also be conveyed to the CNS Lab. The CNS Lab covers the entire sample preparation process, from receiving the punched pieces to sample weighing, dosing of additives and transfer of the prepared crucible to the analyzer.

A diverter system in the pneumatic transport allows the punched pieces to be routed to different destinations (magazine or CNS Lab), enabling fully automatic separation of the samples for different analysis methods. This also provides redundancy if one analysis unit is not available.

Sample analysis using optical emission spectroscopy

If necessary, the remaining piece of the sample after the cutting process can be used for analysis by means of optical emission spectroscopy. The handling system places the residual piece on the output position of the system, from where it can either be picked up by a robot or conveyed to the next preparation unit via a linear transport system. The milling of the sample surface of the residual piece can be carried out with the HS-F 1000, for example.

Downloads:

Brochure:
HERZOG Steel

Language: english (5 MB)

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