PrepMaster Analytics: Analysis software
The solution for automatic data acquisition and system monitoring in real time - for maximum efficiency and control of your laboratory and production processes
All advantages at a glance
PrepMaster Analytics: Laboratory Intelligence & Visualization
Transform laboratory data into meaningful insights through powerful visualization, reporting, and analytical tools.
- Automatic acquisition of analytical and operational data
- Interactive dashboards with configurable KPIs
- Advanced graphical visualization and trend analysis
- User-specific dashboard configuration
- Automated generation and distribution of reports
- Consolidated data from multiple laboratory systems
PrepMaster Analytics: Sample & Process Traceability
Ensure complete transparency and traceability throughout the entire sample preparation and analytical workflow.
- Complete lifecycle documentation of every sample
- Full traceability of production batches and heats
- Recording of preparation and routing information
- Central access to analytical and process data
- Validation of analytical results and quality information
- Comprehensive audit trail for regulatory compliance
PrepMaster Analytics: Quality Assurance & Statistical Control
Maintain the highest analytical quality standards through continuous statistical evaluation and automated quality assurance.
- Statistical Process Control (SPC) of analytical processes
- Automated monitoring of reference materials
- Comprehensive measurement uncertainty management
- Continuous validation of analytical results
- Configurable quality rules and alarm thresholds
- Compliance with ISO 17025 quality requirements
PrepMaster Analytics: Laboratory Performance & Process Optimization
Increase laboratory efficiency by continuously monitoring, analyzing, and optimizing operational performance.
- Monitoring of throughput and laboratory productivity
- Analysis of cycle, waiting, and processing times
- Evaluation and optimization of sample routes
- Equipment utilization and workload analysis
- Identification of bottlenecks and capacity limitations
- Statistical evaluation of laboratory performance
PrepMaster Analytics: Asset Management & Predictive Maintenance
Improve equipment availability through intelligent maintenance management, diagnostics, and service support.
- Centralized planning and documentation of maintenance activities
- Interactive 3D visualization of machine assemblies
- Integrated spare parts identification and management
- Video-based monitoring for fault diagnostics
- Complete maintenance history for every component
- Faster troubleshooting and improved equipment availability
PrepMaster Analytics: Smart Tool Condition Monitoring
Continuously monitor critical machine components using intelligent sensors, process data, vibration analysis, and AI-powered image recognition.
- Tool Condition Monitoring for HERZOG vibrating disc mills
- Condition monitoring of milling inserts in HS-F 1000 milling machines
- AI-based visual inspection of cutting insert wear
- Monitoring of pneumatic cylinders using SPC-based trend analysis
- Early detection of wear, mechanical degradation, and abnormal operating conditions
- Predictive maintenance through intelligent alarms and condition-based diagnostics
